技術中心-技術文件
Nine9 NC電腦打洞刀 應用案例 2-12~2-14
特殊的加工方式可應用於多種材料上
●特殊的加工方式可應用於多種材料上。
●幾乎所有材質都可加工，最適用於鑽孔時產生長軟屑的材料。
| Material: SAE8620 |  | Material: SUS304 (Stainless steel 304) |  | |||
|---|---|---|---|---|---|---|
| Vc | = 120 m/min. | Vc | = 80 m/min. | |||
| S | = 2250 r.p.m. | S | = 1500 r.p.m. | |||
| fz | = 0.08 mm/tooth | fz | = 0.04 mm/tooth | |||
| F | = 360 mm/min | F | = 120 mm/min | |||
| P | = 5.6 mm | P | = 5.6 mm | |||
| T | = 40 sec. | T | = 118 sec. | |||
| Material: C1100 |  | Material: AL6061T6 |  | |||
|---|---|---|---|---|---|---|
| Vc | = 200 m/min. | Vc | = 345 m/min. | |||
| S | = 3750 r.p.m. | S | = 6500 r.p.m. | |||
| fz | = 0.08 mm/tooth | fz | = 0.10 mm/tooth | |||
| F | = 600 mm/min | F | = 1300 mm/min | |||
| P | = 5.6 mm | P | = 5.6 mm | |||
| T | = 23 sec. | T | = 11 sec. | |||
| Material: TiAl6V4 |  | Material: Inconel 718 (Drill with internal coolant) |  | |||
|---|---|---|---|---|---|---|
| Vc | = 80 m/min. | Vc | = 40 m/min. | |||
| S | = 1500 r.p.m. | S | = 750 r.p.m. | |||
| fz | = 0.04 mm/tooth | fz | = 0.15 mm/tooth | |||
| F | = 120 mm/min | F | = 225 mm/min | |||
| P | = 5.6 mm | P | = 2.0 mm | |||
| T | = 118 sec. | T | = 177 sec. | |||
刀片鍍層選擇
| Example 2 | Diameter (mm) | 25 | |||||||
| Depth (mm) | 50 | ||||||||
| Tool (Dc=17mm) | 99321-016-2030 (external coolant) | ||||||||
| Material | P | Carbon Steel | M | Stainless Steel | H | Tool Steel | |||
| DIN | C45E | X5CrNi18-10 | X40CrMoV5 1 | ||||||
| SAE | 1045 | 304 | H13 | ||||||
| JIS | S45C | SUS304 | SKD61 (HRC50°) | ||||||
| Insert Grade | NC5072 (P40, TiAlN) | NC5072 (P40, TiAlN) | NC2032 (K20F, TiAlN) | ||||||
| No. of Edges | 2 | 2 | 2 | ||||||
| Vc = (m/min.) | 120 | 40 | 80 | ||||||
| S = r.p.m. | 2250 | 750 | 1500 | ||||||
| fz = (mm/tooth) | 0.1 | 0.065 | 0.05 | ||||||
| F = (mm/min.) | 450 | 97.5 | 150 | ||||||
| Pitch = (mm) | 6 | 3 | 3 | ||||||
| Machine Load = % (BT40, 22.5KW) | 35% | 20% | 20% | ||||||
| Tool Life (hole) | 150 | 108 | 18 | ||||||
| Chip Removal Volume (cm³) | 52.66 | 8.55 | 8.77 | ||||||
用同一把刀具加工53.5和45沉頭孔
| Example 3 |  |
Material | S50C (JIS). High carbon steel |
| Tool | 99323-LS32-HD40 (Non-standard size) | ||
| Insert | N9MX12T308-NC2032 | ||
| Machine | BT40, 22.5 Kw | ||
| Coolant | Internal | ||
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| Just one "NC Helix Drill" can machine different diameters and hole depths. | |||
一支電腦打洞刀可加工不同孔徑與深度可能大於6xDc
| Example 4 |  |
Material | AL6061T6 |
| Tool | 99323-016-2030 | ||
| Insert | N9MX070204-NC5072 | ||
| Machine | HAAS VM-3, BT40, 22.5KW | ||
| Coolant | Internal coolant | ||
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低功率主軸上加工也沒有問題
BT30,加工孔徑30，3.3x Dc加工深度 在CNC機台上加工更具彈性
| Example 3 |  |
Material | S50C (JIS), High carbon steel |
| Tool | 99321-020-2540 / BC20-HD22-2540 | ||
| Insert | N9MX100306-NC2032 | ||
| Machine | BT30, 5.5 KW | ||
| Coolant | External coolant | ||
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| Maximum drilling capacity of the 5.5 kw spindle is Ø16 mm | |||
一支刀具可執行多種模式
| Example 6 |  |
Material | AL6061T6 | ||
| Tool | 99323-016-2030 M08-HD17-2030 | ||||
| Insert | N9MX070204-NC5072 | ||||
| Machine | HAAS VM-3, BT40, 22.5KW | ||||
| Coolant | Internal | ||||
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| % G40 G80 G69 G28 G91 Z0 G28 G91 X0 Y0 G00 G90 G126 G00 G90 X0. Y0. G52 X18. Y-20. G00 G90 X0. Y0. T5 M06 #1= 6.5 (X1) #11= -6.5 (X1=-I) #6= 1.5 (X2) #7= -1.5 (X2=-I) #2= 0. (Y) #3= 2.0 (Z1-1) #13= -2.0 (Z1-2) #16= -10.0 (Z1-1) #17= -12.0 (Z1-2) #4= 190.0 (F1-1) #5= 570.0 (F1-2) #14= 190.0 (F1-1) #15= 380.0 (F1-2) #8= 3 (L1=Deepth/P#9) #9= 4.0 (P1=Z#3-DOWN Pitch) #18= 7 (L2=Deepth/P#9) #19= 2.0 (P2=Z#16-DOWN Pitch) M88 G00 G90 X#1 Y#2 S3800 M03 G43 H05 Z30. (M08) Z10. Z5. G01 Z#3 F#4 M97 P1000 L#8 G03 I#11 F#4 G01 X#6 Y#2 (Holes 2) M97 P2000 L#18 G03 I#7 F#14 G01 X0. Y0. G00 G90 Z10. M05 G00 G90 Z20. M89 G00 G90 Z30. M09 G28 G91 Z0. M05 M00 G28 G91 Y0. M30 N1000 G03 I#11 Z#13 F#5 #13= #13 - #9 M99 N2000 G03 I#7 Z#17 F#15 #17= #17 - #19 M99 % |
% G40 G80 G69 G28 G91 Z0 G28 G91 X0 Y0 G00 G90 G126 G00 G90 X0. Y0. G52 X0. Y0. G00 G90 X0. Y0. T5 M06 #12= 1.0 (Z-UP) #13= 0.0 (Z1) #14= -1.512 (Z2) #15= -2.608 (Z3) #16= -2.904 (Z4) #17= -4.0 (Z5-1) (Z2-1) #4= 190.0 (F1) #5= 570.0 (F2) #7= -6.5 (X2=-I) #18= -12.0 (Z2-2) #19= 4.0 (P2=Z#17-DOWN PITCH) G00 G90 X25. Y-51. M88 S3800 M03 G43 H05 Z30. (M08) Z10. G01 Z#12 F#4 M97 P1000 L2 G01 X35.757 Y-55.924 F#4 G03 X35.757 Y-46.076 R-6.5 G02 X15.537 Y-49.599 R20. G03 X15.537 Y-52.401 R-1.5 G02 X35.757 Y-55.924 R20. G01 X46.5 Y-51. M97 P2000 L3 G03 I#7 F#4 G01 X40. Y-51. G00 G90 Z10. M05 G00 G90 Z20. M89 G00 G90 Z30. M09 G28 G91 Z0. M05 M00 G28 G91 Y0. M30 N1000 G01 X35.757 Y-55.924 Z#13 F#4 G03 X35.757 Y-46.076 R-6.5 Z#14 F#5 |
G02 X15.537 Y-49.599 R20. Z#15 G03 X15.537 Y-52.401 R-1.5 Z#16 G02 X35.757 Y-55.924 R20. Z#17 #13= #13 - 4.0 #14= #14 - 4.0 #15= #15 - 4.0 #16= #16 - 4.0 #17= #17 - 4.0 M99 N2000 G03 I#7 Z#18 F#5 #18= #18 - #19 M99 % |
% G40 G80 G69 G28 G91 Z0 G28 G91 X0 Y0 G00 G90 G126 G00 G90 X0. Y0. G52 X0. Y0. G00 G90 X0. Y0. T5 M06 #1= 4.0 (Z up) #2= 0.0 (Z1) #3= -4.0 (Z2) #4= 210.0 (F1) #5= 420.0 (F2) #6= 4.0 (Z#13-Pitch) G00 G90 X92.56 Y-14.507 M88 S2800 M03 G43 H05 Z30. (M08) Z10. Z5. M97 P1000 L5 (Z-Pitch) G00 G90 Z30. M05 M09 M89 G28 G91 Z0. M05 M00 G28 G91 Y0. M30 N1000 G00 G90 X92.56 Y-14.507 G01 Z#1 F#4 G02 X108.5 Y-20.416 Z#2 R72. F#5 G03 X92.56 Y-14.507 Z#3 R72. F#5 G01 Z#2 G03 X75.679 Y-12.5 Z#3 R72. F#5 G01 Z#2 G03 X58.798 Y-14.507 Z#3 R72. F#5 G01 Z#2 G03 X42.858 Y-20.416 Z#3 R72. F#5 G01 Z#2 G00 G90 Z5. #1= #1 - #6 (Z up) #2= #2 - #6 (Z1.) #3= #3 - #6 (Z2.) M99 % |
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